Aluminum Busbar with Insulation Cover

Reliable and Cost-Effective Power Distribution Solution

We provide high-quality Aluminum Busbars with insulation cover, designed for safe, lightweight, and efficient power distribution in electrical cabinets, energy storage systems, electric vehicles, and switchgear. Compared to copper, Aluminum Busbars offer excellent conductivity-to-weight ratio and cost advantages, making them ideal for modern power systems.

Key Features of Our Insulated Aluminum Busbars

Lightweight and Cost-Efficient

Aluminum offers up to 50% weight savings over copper while maintaining high electrical conductivity, reducing overall system cost and weight.

Durable Insulation Layer

Each busbar is laminated or coated with high-performance insulation materials such as PVC, epoxy powder coating, or heat-shrink tubing, ensuring safe operation up to 1500V DC.

Customizable Shapes and Sizes

We offer OEM/ODM support including customized bending, punching, plating (tin, nickel), and multi-layer stacking to match your system design.

Excellent Thermal Performance

Aluminum dissipates heat effectively and can operate reliably in harsh environments, withstanding temperatures from -40°C to +125°C.

Corrosion Resistance

With optional anodizing or tin plating, our aluminum busbars are suitable for long-term outdoor or corrosive applications.

Product Specifications

Applications

• Energy Storage Systems (ESS)

• Electrical Cabinets and Panels

• DC Distribution Systems

• Solar Inverters and Charging Stations

• Electric Vehicle Power Modules

• Power Conversion and Control Systems

Why Choose Us?

• 10+ Years Experience in Busbar Manufacturing

• In-house CNC Bending, Drilling, Insulation Lamination

• ISO 9001 / IATF 16949 Certified

• Custom Solutions Based on Drawings or Samples

• Fast Prototyping & Stable Lead Time

FAQ - Aluminum Busbar with Insulation

Q1: What insulation materials are available for aluminum busbars?

A1: We provide insulation covers in PVC, polyolefin heat-shrink tubing, epoxy powder coating, and PET film based on voltage and environmental requirements.

Q2: Can aluminum busbars be plated for better conductivity?

A2: Yes, we offer tin-plating or nickel-plating to enhance surface conductivity and corrosion resistance.

Q3: Are aluminum busbars suitable for outdoor use?

A3: Yes, with anodized or coated finishes, aluminum busbars are corrosion-resistant and ideal for outdoor or industrial applications.

Q4: Can you produce curved or multi-layer busbars?

A4: Absolutely. We support CNC bending, multi-layer lamination, and 3D structure busbars per your specifications.