Precision Stamped Aluminum Busbar

High-Precision Power Busbar for Lightweight Electrical Systems

We manufacture precision stamped Aluminum Busbars tailored for high-volume, lightweight, and cost-sensitive applications. These busbars are created using CNC or progressive stamping for accurate shapes and complex geometries, ensuring consistent performance and tight tolerances. Perfect for electric vehicles, energy storage systems, and industrial electrical panels.

Why Choose Stamped Aluminum Busbars?

Precision Engineering

Using high-speed stamping machines, we produce Aluminum Busbars with tight dimensional tolerances, smooth edges, and complex forms ideal for automated assembly and compact layouts.

Lightweight and Cost-Effective

Aluminum busbars offer weight savings of up to 50% compared to copper and significantly reduce material and transportation costs—especially important in automotive and ESS applications.

Excellent Conductivity

Our busbars use 1060 or 6061 aluminum with high conductivity, suitable for power transmission up to 2000A.

Surface Treatment Options

Available with tin plating, anodizing, or chemical polishing to improve corrosion resistance and welding compatibility.

Insulation & Lamination

Support for PET, PI, PVC, or epoxy powder insulation for high-voltage and high-temperature applications.

Product Specifications

Application Areas

• Electric Vehicles (Battery Module Interconnects)

• Energy Storage Systems (BESS)

• Inverters and DC Power Units

• Solar Panel Junction Boxes

• Low-Voltage Industrial Switchgear

• UPS and Backup Power Systems

Why Partner With Us?

• 10+ years of metal stamping and power busbar experience

• Advanced progressive die tooling for mass production

• In-house design, insulation lamination, and surface treatment

• Customized designs accepted (drawings, samples, or specs)

• Global delivery and engineering support

FAQ - Precision Stamped Aluminum Busbar

Q1: Can you produce complex or multi-bend aluminum busbars?

A1: Yes. Our stamping and forming process supports custom geometries with high accuracy and repeatability.

Q2: Are your aluminum busbars insulated?

A2: Yes. We offer insulation covers including PET, PVC, and epoxy coatings depending on voltage and environment.

Q3: Do you provide surface treatments like plating or anodizing?

A3: Yes. Tin-plating, anodizing, and chemical polishing are available to enhance durability and electrical contact.

Q4: Can I order small batches or prototypes?

A4: Absolutely. We support low-volume prototyping as well as high-volume stamping production.