High-Performance Battery Pack Connectors

Our High-Performance Battery Pack Connectors are engineered to deliver reliable, efficient, and safe electrical connections in demanding new energy vehicle (NEV) battery systems. Designed with advanced materials and precision manufacturing techniques, these connectors ensure optimal electrical conductivity, mechanical robustness, and thermal stability required for modern electric vehicle applications.

Product Features

• Superior Electrical Conductivity: High-purity copper alloy contacts with precision plating minimize contact resistance, ensuring efficient current flow and reduced power loss.

• High Current and Voltage Capacity: Supports continuous currents up to 600A and voltages up to 1000V DC, suitable for demanding battery pack applications.

• Robust Mechanical Design: Engineered with secure locking mechanisms and vibration-resistant structures to maintain stable connections under harsh automotive conditions.

• Thermal Stability: Insulation housings made from UL94 V-0 rated high-performance polymers, capable of withstanding temperatures from -40°C to +125°C without degradation.

• Durability and Longevity: Rated for over 5000 mating cycles, ensuring long service life in frequent connection/disconnection scenarios.

• Environmental Protection: IP67/IP68 rated options provide dust-tight and waterproof protection, ideal for outdoor and rugged environments.

• Compliance and Safety: Fully compliant with international automotive standards (ISO, UL, RoHS), ensuring safety and reliability in critical powertrain systems.

• Customizable Options: Available in various sizes, configurations, and plating options to match specific battery system requirements and OEM standards.

Product Specifications

Applications:

Our Battery Pack Connectors are widely used in:

• Electric Vehicles (EVs): Secure, low-resistance connections between battery cells, modules, and battery management systems (BMS)

• Hybrid Electric Vehicles (HEVs) & Plug-in Hybrids (PHEVs): High-current interconnects between battery and power electronics

• Battery Energy Storage Systems (BESS): Modular, scalable connections for large stationary battery arrays

• Charging Infrastructure: Reliable connectors for battery packs within fast-charging stations and power converters

• Renewable Energy Storage: Durable connectors for solar and wind power battery storage units

FAQ: High-Performance Battery Pack Connectors

Q1: What materials are used in your battery pack connectors?
A1: We use high-conductivity copper alloy with optional tin, silver, or gold plating. The insulation housing is made of UL94 V-0 flame-retardant polymer for excellent thermal and electrical performance.

Q2: What is the current and voltage rating of the connectors?
A2: Our connectors support up to 600A of continuous current and a voltage rating of up to 1000V DC, suitable for high-power EV battery systems.

Q3: Are your connectors suitable for harsh environments?
A3: Yes, our connectors are available with IP67/IP68 protection, offering dust-proof and waterproof performance for automotive and outdoor energy storage applications.

Q4: How durable are the connectors for repeated use?
A4: They are rated for more than 5000 mating cycles, with robust locking mechanisms and vibration-resistant design for long-term reliability.

Q5: Can I customize the connectors for my battery system?
A5: Absolutely. We support OEM/ODM services, including customized shapes, sizes, plating finishes, and wire gauge compatibility.

Q6: What certifications do your battery connectors have?
A6: Our connectors comply with ISO 9001, UL, and RoHS standards, and meet requirements for EV and energy storage applications.