Plated Solid Copper Busbar

As a trusted custom plated busbar supplier, we specialize in manufacturing plated Solid Copper Busbars that combine high conductivity, excellent durability, and corrosion resistance. These busbars are widely used in high-performance electrical systems where low voltage drop and long-term reliability are essential.

Our plated solid Copper Busbars are made from 99.9% pure copper and can be finished with various coatings such as tin plating, silver plating, or nickel plating to meet the specific needs of different industries. These surface finishes not only enhance conductivity but also provide superior oxidation protection, making them ideal for harsh or high-humidity environments.

Whether you're looking for a tin plated copper busbar for a control cabinet, a silver plated copper busbar for an EV battery system, or a nickel plated copper busbar for high-temperature applications, we offer fully customized solutions with CNC-machined holes, slots, and bending to your exact specifications.

Key Features

• Material: Pure T2 copper (≥ 99.9% purity)

• Surface Finish: Tin-plated, Silver-plated, Nickel-plated, or Custom Coating

• Conductivity: Excellent electrical and thermal conductivity

• Resistance: Corrosion resistant copper busbar with strong anti-oxidation performance

• Mechanical Strength: Rigid and strong solid copper core with precise machining

• Customization: Holes, shapes, terminal styles, thickness, and surface finish all customizable

• Applications: Suitable for energy storage systems, EV power supply, industrial switchgear, and renewable energy control units

Applications

Our electroplated Copper Busbars are widely used in:

• EV battery packs and charging stations

• Solar inverters and energy storage units

• Electrical panels and switchgear

• UPS and data center power systems

• Wind and hydroelectric power generation

• Marine and transportation electrification

Why Choose Our Plated Copper Busbars?

• We are a professional plated Solid Copper Busbar manufacturer with full CNC processing capability.

• Fast sample support and stable OEM plated copper busbar production capacity.

• Our silver plated copper busbars offer superior conductivity, especially in low-voltage high-current applications.

• Custom packaging, labeling, and documentation to meet international shipping standards.

Technical Specifications – Plated Solid Copper Busbar

Q1: What is the purpose of plating a copper busbar?
A1: Plating improves corrosion resistance, enhances conductivity, and extends service life—especially in harsh or high-moisture environments.

Q2: Which plating should I choose: tin, silver, or nickel?
A2:

• Tin plating is cost-effective and oxidation-resistant, ideal for general electrical use.

• Silver plating offers the best conductivity, perfect for low-voltage, high-current systems.

• Nickel plating provides excellent heat and corrosion resistance for industrial environments.

Q3: Can I get custom hole sizes or busbar shapes?
A3: Yes, we offer complete CNC customization including punching, drilling, bending, and plating according to your CAD or drawing files.

Q4: Do you support OEM/ODM production?
A4: Absolutely. We are an OEM plated copper busbar manufacturer supporting full custom services, from material selection to packaging.

Q5: What’s the typical lead time?
A5: Sample production: 5–7 working days; Bulk order: 10–15 working days depending on quantity and complexity.