Nickel Plated Copper Bus Bars are widely used in power distribution, electrical grounding, energy storage systems, and battery pack applications where excellent conductivity and corrosion resistance are required. As a professional OEM Nickel Plated Copper Bus Bar manufacturer, we provide custom-sized, precision-engineered busbars suitable for various high-current applications.
Excellent Electrical Conductivity
Made from high-purity copper, these nickel-coated Copper Bus Bars ensure low resistance and superior electrical performance.
Corrosion Resistance
The nickel plating layer offers enhanced protection against oxidation, moisture, and harsh environmental conditions, making them ideal for outdoor or industrial applications.
Customizable Sizes and Shapes
We support OEM nickel plated busbar production, allowing customization of length, width, thickness, hole patterns, and surface treatments.
High Mechanical Strength
The nickel plating also adds to the mechanical durability, making the busbars resistant to wear and mechanical damage.
Temperature Resistance
Nickel Plated Copper Bus Bars perform reliably in both low and high-temperature environments, suitable for energy storage systems and EV battery packs.
Attribute | Details |
---|---|
Material | High Conductivity Copper (T2, C110) |
Plating Thickness | 5~15μm Nickel Plating (Customizable) |
Surface Finish | Smooth / Matte / Glossy Nickel Coating |
Dimensions | Custom Length × Width × Thickness |
Tolerance | ±0.05mm or Customized |
Current Capacity | Up to 5000A (Depending on size) |
Insulation | Optional heat shrink tubing or insulation coating |
Applications | EV Battery Packs, Power Distribution Units (PDU), Switchgear, Energy Storage Systems, Control Panels |
Our Nickel Plated Busbars are commonly used in:
Power Distribution Units (PDUs)
Energy Storage Systems (ESS)
EV Battery Pack Connection
Switchgear and Control Cabinets
Electrical Grounding Systems
Renewable Energy Equipment (Solar, Wind)
Industrial Power Control Panels
Superior Electrical Conductivity with Anti-Corrosion Protection
Extended Service Life in Harsh Environments
Custom Fabrication to Meet Specific Electrical Designs
Reduced Maintenance Costs Due to Surface Protection
Suitable for High Current and High Voltage Applications
Nickel plating improves corrosion resistance, enhances surface hardness, and offers better wear protection compared to bare copper, while maintaining excellent electrical conductivity.
Our standard nickel plating thickness ranges from 5μm to 15μm, but we can customize based on your application requirements.
Yes! As an experienced OEM Nickel Plated Bus Bar manufacturer, we accept custom drawings in DWG, PDF, or STEP formats, and offer tailored production for unique designs.
Yes. We can add heat shrink insulation, powder coatings, or other electrical insulating layers based on your project needs.
Our nickel coated copper bus bars are widely used in:
Electric Vehicles (EV)
Energy Storage Systems
Telecom Power Systems
Industrial Electrical Panels
Renewable Energy (Solar/Wind)
For custom nickel plated copper busbars, standard production time is 2–3 weeks depending on order size and complexity. Expedited services are available for urgent projects.