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Nickel Plated Copper Bus Bar
  • Nickel Plated Copper Bus Bar

Nickel Plated Copper Bus Bar

Nickel Plated Copper Bus Bars are widely used in power distribution, electrical grounding, energy storage systems, and battery pack applications where excellent conductivity and corrosion resistance are required. As a professional OEM Nickel Plated Copper Bus Bar manufacturer, we provide custom-sized, precision-engineered busbars suitable for various high-current applications.
  • Product Details

Nickel Plated Copper Bus Bars are widely used in power distribution, electrical grounding, energy storage systems, and battery pack applications where excellent conductivity and corrosion resistance are required. As a professional OEM Nickel Plated Copper Bus Bar manufacturer, we provide custom-sized, precision-engineered busbars suitable for various high-current applications.

Nickel Plated Copper Bus Bar

Product Features of Nickel Plated Copper Bus Bar

  • Excellent Electrical Conductivity
    Made from high-purity copper, these nickel-coated Copper Bus Bars ensure low resistance and superior electrical performance.

  • Corrosion Resistance
    The nickel plating layer offers enhanced protection against oxidation, moisture, and harsh environmental conditions, making them ideal for outdoor or industrial applications.

  • Customizable Sizes and Shapes
    We support OEM nickel plated busbar production, allowing customization of length, width, thickness, hole patterns, and surface treatments.

  • High Mechanical Strength
    The nickel plating also adds to the mechanical durability, making the busbars resistant to wear and mechanical damage.

  • Temperature Resistance
    Nickel Plated Copper Bus Bars perform reliably in both low and high-temperature environments, suitable for energy storage systems and EV battery packs.


Technical Specifications

AttributeDetails
MaterialHigh Conductivity Copper (T2, C110)
Plating Thickness5~15μm Nickel Plating (Customizable)
Surface FinishSmooth / Matte / Glossy Nickel Coating
DimensionsCustom Length × Width × Thickness
Tolerance±0.05mm or Customized
Current CapacityUp to 5000A (Depending on size)
InsulationOptional heat shrink tubing or insulation coating
ApplicationsEV Battery Packs, Power Distribution Units (PDU), Switchgear, Energy Storage Systems, Control Panels


Applications of Nickel Plated Copper Bus Bars

Our Nickel Plated Busbars are commonly used in:

  • Power Distribution Units (PDUs)

  • Energy Storage Systems (ESS)

  • EV Battery Pack Connection

  • Switchgear and Control Cabinets

  • Electrical Grounding Systems

  • Renewable Energy Equipment (Solar, Wind)

  • Industrial Power Control Panels


Advantages of Nickel Plated Copper Bus Bars

  • Superior Electrical Conductivity with Anti-Corrosion Protection

  • Extended Service Life in Harsh Environments

  • Custom Fabrication to Meet Specific Electrical Designs

  • Reduced Maintenance Costs Due to Surface Protection

  • Suitable for High Current and High Voltage Applications


FAQ – Nickel Plated Copper Bus Bars

1. Why choose nickel plating for copper bus bars?

Nickel plating improves corrosion resistance, enhances surface hardness, and offers better wear protection compared to bare copper, while maintaining excellent electrical conductivity.


2. What is the typical nickel plating thickness on your copper bus bars?

Our standard nickel plating thickness ranges from 5μm to 15μm, but we can customize based on your application requirements.


3. Can KingKa produce custom nickel plated busbars according to my drawing?

Yes! As an experienced OEM Nickel Plated Bus Bar manufacturer, we accept custom drawings in DWG, PDF, or STEP formats, and offer tailored production for unique designs.


4. Do you provide insulation or protective coatings over the nickel plated copper bus bars?

Yes. We can add heat shrink insulation, powder coatings, or other electrical insulating layers based on your project needs.


5. What industries typically use Nickel Plated Copper Bus Bars?

Our nickel coated copper bus bars are widely used in:

  • Electric Vehicles (EV)

  • Energy Storage Systems

  • Telecom Power Systems

  • Industrial Electrical Panels

  • Renewable Energy (Solar/Wind)


6. What is your typical production lead time?

For custom nickel plated copper busbars, standard production time is 2–3 weeks depending on order size and complexity. Expedited services are available for urgent projects.


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