Insulated Aluminum Busbar

High-Quality Insulated Aluminum Busbars for Electrical Systems

Our insulated Aluminum Busbars provide reliable, lightweight, and corrosion-resistant power distribution solutions. Featuring advanced insulation coatings or sleeves, they enhance electrical safety by preventing short circuits and protecting against environmental factors. Widely used in EV battery packs, energy storage systems, switchgear, and industrial control panels.

Key Features of Insulated Aluminum Busbars

• Made from high-conductivity aluminum alloys (e.g., 1060, 6061)

• Durable insulation options: PET, PVC, heat shrink tubing, epoxy coating

• Excellent electrical insulation and thermal resistance

• Lightweight and corrosion-resistant compared to copper alternatives

• Custom shapes and sizes to fit specific system requirements

• Compatible with welding, bolting, and soldering connection methods

Product Specifications

Typical Applications

• Electric Vehicle (EV) Battery Pack Interconnects

• Energy Storage Systems (ESS)

• Switchgear and Distribution Boards

• Industrial Power Distribution Units

• Renewable Energy Inverters

Why Choose Our Insulated Aluminum Busbars?

• Superior electrical insulation and safety

• Lightweight design reduces system weight and cost

• Custom design and manufacturing capability

• Strict quality control ensuring long-term reliability

• Experienced engineering support and global delivery

FAQ - Insulated Aluminum Busbar

Q1: What insulation types are available for aluminum busbars?

A1: We offer PET film insulation, PVC sleeves, heat shrink tubing, and epoxy coatings based on your voltage and environmental needs.

Q2: Can these busbars handle high current loads?

A2: Yes, our insulated aluminum busbars support current ratings up to 2000A depending on size and design.

Q3: Are custom sizes and shapes possible?

A3: Absolutely. We design and manufacture according to your drawings or samples.

Q4: What connection methods are compatible with insulated aluminum busbars?

A4: Welding, bolting, soldering, and crimping are all supported depending on your application.