Copper Electrical Busbar

1. What Is A Copper Electrical Busbar?

A Copper Electrical Busbar is a conductive strip or bar made of high-purity copper (typically T1 or T2 grade) used to efficiently transmit electrical current in power systems. Unlike traditional cables, Busbars offer lower resistance, higher current-carrying capacity, and superior thermal stability, making them ideal for applications requiring reliable power distribution.

Key Features Highlighted:

• Material: Made of T1/T2 copper (purity ≥99.90%) for optimal conductivity.

• Certification: Manufactured under ISO 9001:2015 quality management system.

• Compliance: Adheres to British Standards (BS) for safety and performance.

2. How To Make a Copper Electrical Busbar

The production of a Copper Electrical Busbar involves precision engineering to ensure mechanical strength and electrical efficiency:

1. Material Selection:

• Use T1/T2 copper (as per BS EN 13601) for high conductivity and corrosion resistance.

2. Cutting & Forming:

• Precision-cut copper bars into required lengths and shapes (flat, angled, or custom profiles).

3. Surface Treatment:

• Apply tin plating or silver coating to enhance oxidation resistance and solderability.

4. Quality Control:

• 100% inspection for dimensional accuracy, conductivity, and surface defects under ISO 9001:2015 standards.

Why This Matters:

• T1/T2 copper ensures minimal power loss and long-term reliability.

• ISO 9001:2015 certification guarantees consistent quality in every batch.

3. Applications of Copper Electrical Busbar

Copper Electrical Busbars are widely used in industries demanding high-current, low-loss power transmission:

Compliance Advantage:

• BS-compliant designs meet strict safety regulations for global markets.

4. The Characteristics of Copper Electrical Busbar

Our Copper Electrical Busbars stand out due to:

High Conductivity:

• Made of T1/T2 copper (58 MS/m conductivity) for minimal energy loss.
  Customizable Designs:

• Support for custom shapes, holes, and bend radii to fit tight spaces.
  Durability:

• Tin-plated surface resists oxidation in harsh environments.
  Compliance & Certification:

• Manufactured under ISO 9001:2015 and compliant with BS standards.

5. How To Design a Copper Electrical Busbar

Designing an efficient Copper Electrical Busbar requires balancing current capacity, thermal management, and mechanical constraints:

Optimize Thermal Performance:

• Increase surface area via corrugated designs or fin structures for better heat dissipation.

Ensure Mechanical Strength:

• Select T1/T2 copper with a minimum tensile strength of 200 N/mm².

Our Support:

• Free design consultation for custom projects.

• Finite Element Analysis (FEA) to validate thermal and mechanical performance.

6. Why Choose G & N Fortune Limited for Copper Electrical Busbar?

Premium Materials:

• Use only T1/T2 copper (tested for purity and conductivity).
  Strict Quality Control:

• ISO 9001:2015-certified processes ensure zero defects.
  Global Compliance:

• Products meet BS, IEC, and UL standards for international markets.
  Customization Experts:

• From simple flat bars to complex 3D-bent profiles, we deliver tailored solutions.
  Fast Lead Times:

• 7-day prototyping and 2-week mass production for urgent projects.